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Polyester Filament ( DTY , POY , FDY )

Polyester Filament

 Production Frame

Production Frame – Polyester filament/Polyester textured yarn

 Production Capability
Filament ─ 9,000 tons/m
Texture yarn ─ 10,000 tons/m

..............................................................................................................................................................................

 Specification & Properties

1. Ragular polyester filament

A. Partial Drawing Yarn (POY)

Luster

BR

SD

FD

CD

Cross-Section

Denier (D)

75~490

120~240

75

40~600

120~260

260~490

50~260

50~490

Filament (F)

12~96

36~96

12

12~288

48~144

48~96

24~144

24~144

B. Full Drawing Yarn (FDY)

Luster

BR

SD

FD

CD

HS

Cross-Section

Denier (D)

150

40~300

75~100

50~160

30~75

Filament (F)

48

12~96

36~72

24~72

12~36

2. Special polyester texture yarn ─ Outlook and Hand-feel
P.S.  Component → T: regular polyester, K: cationic dyeable, D: solution dye

A. Cotton-Like

Yarn

JOLIE

Character

High dye strength、good drapability

Component & Specific

T

130/168

190/96

190/120

190/168

270/96

270/120

400/192

540/348

540/384

 

 

 

 

 

K

190/96

190/108

270/120

290/108

540/240

 

 

T+K

270/120

400/192

540/384

 

 

 

 

Instruction

  1. High dye strength, good resiliency and cotton-like hand feeling.
  2. To twist the yarn and went through a weight-reduce process, the fabric can obtain a better drapability.


 

Yarn

PANSOLEA

Character

thick-and-thin effect

Component & Specific

T

75/36

75/72

150/48

150/96

160/96

220/96

300/96

300/192

320/144

320/192

320/196

 

 

 

T+K

180/108

200/72

250/48

250/84

280/108

280/132

320/144

380/168

 

 

 

 

 

 

Instruction

1.The yarn with thick-and-thin effect.
2. Good cotton-like hand feeling.
3.If combined with the bright yarn, the fabric will present its
three tone effect.








Yarn

SNOWLEA

Character

soft neps

Component & Specific

T

650/336

 

 

 

T+K

320/108

650/324

650/336

650/360

Instruction

1.As its characteristics of high shrinkage, the fabric possess
of soft neps. 2. When the sheath-core skill was apply to the
micro-fiber, it will enable the fabric an excellent hand feeling.
3. Be aware of preventing the yarn from stretching during
weaving process.








Yarn

HIGHTMENLEA

Character

soft and bouffant

Component & Specific

T

900/288

1200/384

1800/384

1800/432

1800/576

2100/576

2400/768

T+K

1200/384

2400/768

 

 

 

 

 

Instruction

1.Extraordinary soft and bouffant.
2.Excellent water absorbability and air permeability.






B. Wool-Like

Yarn

WHITELEA

Character

short-white-slub effect

Component & Specific

T

150/48

150/96

170/96

180/96

270/84

300/192

320/84

350/96

 

 

 

 

 

 

T+K

200/108

 

 

 

 

 

 

Instruction

1. As the yarn with randomly diverse pitch will
enable fabrics’ surface a short-white-slub
effect.                                                           
2. To twist the yarn and went through a weight-reduce process,
the fabric can obtain
a better drapability.






 

Yarn

FROWLEA

Character

natural-slub effect, good furred surface.

Component & Specific

T+K

190/72

200/72

200/108

280/84

280/132

280/178

Instruction

1.With natural-slub effect, good furred surface.
2.The superficial effect could be adjusted depends on
customers’ demand by controlling the cation-dyeable
yarns’ proportion of content.






 

Yarn

LEOLEA

Character

A reserved thick-and-thin effect.

Component & Specific

T

150/60

170/96

180/96

200/96

300/192

T+K+D

180/108

 

 

 

 

Instruction

1.A reserved thick-and-thin effect.
2.It will present a savor of elegance after twisted
1000TPM and
combined with the other natural fibers.








Yarn

SUPER WOOL

Character

Bulk wool-like

Component & Specific

T

190/108

190/144

280/120

T+K

190/108

 

 

Instruction

1. Bulk wool-like hand feeling.
2. With stretch effect.






 

Yarn

WULONGLEA

Character

long-white-slub effec

Component & Specific

T+K

75/72

150/48

150/72

150/108

220/288

240/84

300/96

300/144

300/576

320/144

400/108

450/144

600/288

 

Instruction

1.The fabric have a long-white-slub effect by dyeing the cation
side alone.
2. The slub pitch can be adjusted depends on customers’ request.
3. The yarn is unsuitable for twisting because it will lose
its original effect.






C. Linen-Like

Yarn

CHELEA

Character

dark-light slub effect, bulk hand feeling of wool-linen like

Component & Specific

T

120/84

130/72

160/72

170/48

170/72

170/96

170/108

170/144

350/96

350/192

 

 

 

 

K

170/72

170/96

 

 

 

 

 

T+K

120/84

150/60

150/108

160/72

170/60

170/72

170/84

170/108

190/192

 

 

 

 

 

Instruction

1. Bring fabric a dark-light slub effect.
2. Bring fabric a bulk hand feeling of wool-linen like.
3. Wefting one-by-one during weaving process
is better for fabric quality.





 

Yarn

CRYSTALEA

Character

linen-like slub effect.

Component & Specific

T

140/60

170/60

170/72

240/72

300/96

600/144

 

T+K

170/72

220/72

240/72

320/84

450/96

600/144

600/192

Instruction

  1. The linen-like slub effect.
  2. 2.Effect was created by managing the combination
    of materials and pitching change.






Yarn

FAMALEA

Character

think-and-thin slub effect

Component & Specific

T

60/36

90/36

120/144

150/48

180/48

180/96

300/192

350/96

600/192

650/192

 

 

 

 

T+K

180/72

280/84

350/96

 

 

 

 

Instruction

1. With the think-and-thin slub effect, and dry touch hand feeling
just like linen fabric.
2. Bring the fabric a romantic style with subtle charm.





D. Fancy

Yarn

NEPS YARN

Character

dark-and-light neps

Component & Specific

T+K

180/72

180/108

280/84

280/132

600/204

Instruction

1.Naturally rustic appearance.
2. With the dark-and-light neps simultaneously.






3. Functional yarn

a. Wicking( CoolBest ® )

Character

Specific

Cross SD

75/48

75/72

100/48

150/96

150/144

Cross FD

75/72

150/144

 

 

 

● Test Standard:
(1)Wicking Height ─ TTRI X3 L.GreenX4 L.GreenX6 L.Green X7 L.GreenX8 L.GreenX9 L.Green
(2) Diffuse Area ─ TTRI X3 L.GreenX4 L.GreenX6 L.GreenX7 L.GreenX8 L.GreenX9 L.Green

b. Far Infra Red ( NanoRed ® )

Character

Specific

Regular Section

75/72

150/96

150/144

Cross Section

75/72

150/96

150/144

● Test Standard:
(1) TTF Approved ─ Certificate 4719868760310

The Temp. Characteristics TXD1670-2002-HC

(2) FIR Reflectivity (%) ─ FF463I2000-94-31 NTOU

c. Complex Anti-bacterial ( Dr. Free ® )

Character

Specific

Regular Section

75/36

150/72

Solution dye Black

75/36

 

Test Standard:
(1) JIS L1902:2002 ─ THJ002934101
P.S. The anti-bacterial effect is probably down in consequence of unsuitable dyeing process

d.  UV-Cut

Character

Specific

With Delustrant

50~260 / 24~144

With Brightener

75/36

100/36

150/48

150/72

Test Standard:
UV Protection (UPF), AS/NZS 4399:1996 Appendix A─ TXT582399
P.S. The effect will be different from weave design and color.

e. Eco-friendly F/R ( LiFRA ® )

Character

Specific

Regular Section

75/36

100/36

150/48

150/96

150/144

Full Dull

150/96

 

 

 

 

Cationic dyeable

150/48

300/96

 

 

 

Solution dye black

150/96

300/96

 

 

 

Test Standard:
(1) CNS 10285 L3196-1995 A-1, A-4) ─ TCF4G192 TCF3F303
(2) CAL. TB 117 Section E ─ TC920469 TC920469-1
(3) NFPA-701-1999 ─ TXT543131
(4) US 16 CFR CPSC 1615/1616 ─ TXT705130
(5) Foundation Fire Retardant Safety Center Test ─ N950101
(6) Oeko-Tex Standard 100 ─ Test–No-TPYO-056436

f. Bamboo Charcoal ( Litan ® )

Character

Specific

Regular Section

75/36

75/72

150/72

150/144

With A/B

150/72

 

 

 

Test Standard:
(1) Moisture absorption (JIS L1907-1994)─ TTJ0177802
(2) Deodor (Detector Tube)─ TFF5F183
(3) Anti-bacterial (JIS L1902:2002)─ THJ0019717
(4) Anion (ITC-201A)─ 96RJ21G003
(5) FIR Reflectivity(%) ─ 5F55RC5C00-0007

g. Minus Ion

Character

Specific

Cross Section

75/72

150/144

Test Standard:
(1) Deodor (Detector Tube)─ TFF6A245-A
(2) Emissivity (Japan Sensor TSS-5X)─ 960302
(3) Dynamic Friction (ITC-201A)─ TFF6A245
(4) Static State (HOLISTIC EB-15)─ 960301

h. Recycled Polyester ( RePET ® )

Character

Specific

Trilobal

150/48

 

 

 

 

Regular Section

75/48

75/72

150/48

150/96

150/144

Cross Section

75/72

150/144

 

 

 

Full Dull

75/72

150/144

 

 

 

Solution dye black

75/36

75/48

150/48

150/96

 

Certification:
(1) EPA Green Mark for recycled textile and product─
3385-DTY-Black3386-DTY-Navy3387-DTY-Original3388-POY-Black3389-POY-Navy3390-POY-Original 3391-SDY-Black3392-SDY-Navy3393-SDY-Orginal
(2) ENVIRONMENT AND DEVELOPMENT FOUNDATION (EDF)─
EDF-Certificate
(3) Oeko-Tex Standard 100─ Test–No-TPYO-053612
(4) GRS-Global Recycle Standard─ Certificate No. C813095GRS-01.2010

i. Solution dye( Ecoya ® )

Character

Specific

Regular Section

150/48

300/96

Color:
Burgundy Red, Red, Yellow, Khaki, Green, Blue, Navy, Gray, Black ─
Ecoya-PET Color

Test Standard:
(1) Color fastness to light ─ Ecoya-PET Testing Report
(2) Color fastness to washing ─ Ecoya-PET Testing Report

j. Super Cool ( CoolBestⅡ® )

Character

Specific

Blossom Section

75/72

150/144

Test Standard:
(1) The temperature difference under Halogen lamp(500W)─
Weaving Fabri c 970615-E970616-E
Knitting Fabric 970617-E970618-E
(2) Temperature Sensor (Q-max)─ TFF7F284

k. Elastic ( ELASTICLEA )

Character

Specific

T+OP

90/39

90/75

90/76

160/48 

160/51 

N+OP

85/52

150/99 

 

 

 

K+OP

160/51

160/52 

310/99 

 

 

P.S. Character remark → T: Polyester, N: Nylon, K: Cationic
dyeable polyester, OP: elastic

l. Conjugate (GIPI )

Character

Specific

Split

105/36

105/48

 

 

Sea Island

110/36

110/48

225/84

225/108

m. Anti-static ( OHMLON® )

Character

Specific

FDY

50/36

 

Texture yarn

150/48

300/96 

Test Standard:
(1) Surface resistivity (AATCC 76-1995)─ 970701
(2) Frictional Charge (JIS L1094-1997)─ 970702


....................................................................................................................
 Characteristics strength

Filament

1. Great thermal stability.
2. Good purity.
3. Supreme crystallinity.
4. Exceptional functional products.
5. Wide variety of products.
6. Good dimension stability.
7. Exceptionally uniform dyeing.

Textured yarn

1. Exceptionally uniform dyeing – stable physical and chemical properties, top dyeing quality.
2. Supreme product quality – strong manufacturing capability, high quality control standard.
3. Diversified products –functional yarns, environmentally friendly yarns.
4. Customized production ─ flexible production that suits customers' unique needs.
TOP

 Certification & Report

(A) Oeko-Tex Standard 100
1. Filament / Texture yarn ─ Test-No-TPYO-056436 (Polynerization plant、Changhua 1st plant) Test–No-TPYO-056436

2. Recycled PET texture yarn ( RePET ® )─Test-No-TPYO-053612(Changhua 1st plant)
Test–No-TPYO-053612 

(B) ISO 9001:2000 / CNS1268
●  Filament / Texture yarn ─ Certificate 3X0Y021 (Lealea Enterprise、Chungli plant、Polynerization plant、Changhua 1st plant) Certificate 3X0Y021-E

(C) ISO 14001:2004
● Texture yarn ─Certificate TW05/00651 (Changhua 1st plant) Certificate TW05-00651

(D) OHSAS 18001:1999
1. Filament ─ Certificate TW08/00153 (化纖廠) Certificate TW08-00153
2. Texture yarn ─ Certificate TW01/0020 (Changhua 1st plant) Certificate TW01-0020

TOP

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 Packing

Filament
1. Large Package

cone

30

36

55

60

66

72

75

90

108

175

210

Weight (kg)

10~20

10~14.5

9.5

9

7.5

6.5

7

4~5

3.5

2

1

2. Small Package

cone

2

4

6

Weight (kg)

12

14

19

4.5

8.5

10

12

4.5

3. Container

Type

Small

Large

20ft.

6 END

8 END

6 END

8 END

480

798

334

558

10

20

Texture Yarn
(A).Chang-Hua Plant

1. Small

a. Paper Tube

Piece

6

7

8

9

11

12

14

20

25

Weight(kg)

4.0~6.0

3.5~4.0

3.0~3.5

2.7~3.0

2.4~2.7

2.0~2.4

1.6~2.0

1.0

0.5

b. Plastic Tube

Piece

6

8

11

Weight(kg)

2.5~3.6

1.6~2.1

1.0 ~1.5

2. Large
a. Paper Tube (Location)

Case size(mm)

1340*900*760

Piece

72

Weight(kg)

5.0

5.3

5.5

b. Paper Tube (Export)

Case size(mm)

1140*1140*760

1140*1140*1040

1350*1140*1040 

Piece

126

75

100

120

Weight(kg)

3.0

5.0

5.3

5.5

5.0

5.3

5.5

5.0

5.3

5.5

c. Plastic Tube (Export)

Case size(mm)

1140*1140*760

1140*1140*1040

1350*1140*1040

Piece

108

75

144

100

168

120

Weight(kg)

2.1

3.6

2.1

3.6

2.1

3.6

3. Container Type
a. Small Package

Pallet

with

without

20ft.

240

310

40ft.

480

620

40HQ

560

711

b. Large Package

Pallet

with

Case Size

20ft.

20

1140*1140*760=20 Case

40ft.

40

1140*1140*760=40 Case

40HQ

40

1140*1140*760=2 Case

1140*1140*1040=34 Case

1350*1140*1040=4 Case

(B) Chong-Li
1. Package Type

False-Twist Type

Friction

Pin

Piece

6

12

Weight (kg)

3.1

2.7~3.8

4.5~5.7

2. Container Type

False-Twist Type

Friction

Pin

Pallet

with

without

with

without

20ft.

240

310

200

228

40ft.

480

620

478

40HQ

560

711

510

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LIBOLON produce polyester filament to frame different specification & properties such
as recycled polyester and recycled textile

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